Industrial

HSC360 Blender Truck

Extra Form

Area	China
Year	2025
Award	WINNER
Affiliation	Northeastern University
Designer	Deng Ming, Zhang XiaoQiu, Zhang Jian, Zhang MingYu, Wu HaiChuan
Description(English)	The HSC360 Sand Mixing Truck is a high-performance equipment specifically engineered for fracturing and acidizing operations in deep shale gas and tight oil/gas reservoirs. Addressing the limitations of conventional sand mixing trucks - including monotonous design, modular assembly, functional fragmentation, chaotic piping systems, low automation levels, and inadequate ergonomic considerations - this innovative design achieves comprehensive optimization of structure, operation, and aesthetics through systematic industrial design innovation, meeting the demanding requirements of precision operations under complex working conditions.
Description(Native)	HSC360混砂车是针对页岩气田与致密性油气田深井压裂、酸化作业需求研发的高效装备。针对传统混砂车存在的造型单一、拼装化、功能分散、管路杂乱、自动化控制程度低及人机工程考量不足等问题，本设计通过系统性工业设计创新，实现结构、操作与美学的全面优化，满足复杂工况下的高精度作业要求。在满足功能的基础上，追求紧凑兼顾美感，同时优化部件的选购；对操作区域、车身功能单元模块和维修单元进行合理划分。利用防护板，巧妙的划分出工具存储空间，满足作业时的使用需要。采用独特布局结构设计，满足油田路况行驶要求。车身采用半防护的设计理念，虚实结合设计手法，充分考虑使用环境因素，确立以红黑为主色调，拥有现代产品的工业美感、形式大气稳重、视觉新颖。 管路设计运用BIM与数字仿真技术，重构管路走向与逻辑，实现整齐、美观、便于维护的管路系统。生产中按照模拟的结果进行组装，方便快捷、出错少。根据管路的种类和使用场合不同，采用不同管种相结合的设计，同时对流向进行整体识别设计，清晰、可读性强，便于维修维护。走线整齐美观，无松动，无自由坠落，同一走向的管线平行，间隙一致。 控制系统集成国际先进技术，实现本地与远程的高精度自动控制，包括砂液密度、添加剂比例、排量等关键参数，确保作业安全高效。双螺旋输砂器支持独立控制与正反转操作，满足复杂施工要求，避免堵砂；混合罐采用“罐中套罐”结构，保证混砂均匀，增强系统可靠性。控制室与仪表盘经人机工学优化，配以不锈钢护栏与高识别性标贴，兼顾工业美感与操作安全。
Positive Comments
Judging Comments	The HSC360 Sand Mixing Truck is purpose-built for deep shale gas and tight oil/gas operations, overcoming the design and efficiency shortcomings of conventional models. Through systematic industrial design innovation, it optimizes structure, operation, and aesthetics, achieving higher precision, automation, and ergonomics. It was highly rated for integrating advanced functionality with a refined, user-focused design in a demanding industrial field.

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